Sheet Metal Fabrication Services for Custom Metal Parts

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Sheet Metal Fabrication
1 to 1 engineer, free design assistance
From design to prototype in as little as 24 hours
60,00+ Engineers and designers served
Up to 25% cost savings on bulk orders

Advantages of Sheet Metal Fabrication

Sheet metal fabrication offers a host of advantages that make it a preferred method for producing metal parts and assemblies across various industries. Here’s why it’s widely used:

  • Versatility
  • High Efficiency
  • Durability
  • Cost-Effectiveness
  • Lightweight Products
  • Scalability
  • Aesthetic Options

Sheet Metal Parts and Applications

These parts demonstrate the flexibility and utility of sheet metal in providing essential components for a multitude of applications, from industrial machinery to consumer products and infrastructure.

  • Enclosures – Protects and houses electronic or mechanical equipment.
  • Brackets – Supports structures in buildings and machinery.
  • Panels – Forms exterior sections of vehicles and industrial machines.
  • Chassis – Serves as the base frame for computers, electronics, and automotive components.
  • Housings – Encases devices to protect internal components from environmental factors.
  • Ducts – Channels for directing airflow in HVAC systems.
  • Cabinets – Storage units in industrial, office, or residential settings.
  • Roofing – Forms the protective outer layer of buildings.
  • Beams – Structural components in buildings and large machinery.
  • Shelves – Metal structures for holding items in storage or display settings.
  • Signs – Metal substrates for advertising or informational displays.

Metal Fabrication Process with Machining Quote

Laser Cutting
This uses a powerful laser to cut metal sheets. It’s fast, accurate, and can make complex shapes with smooth edges.
Bending
This process uses tools to bend metal into different shapes or angles. It’s especially useful for making parts with several bends.
Stamping
This is a bit like punching but also shapes and bends metal in one step. It’s good for making many identical parts quickly.
Welding
This method joins metal pieces using heat, sometimes with pressure. Techniques like MIG, TIG, and spot welding are common.

Sheet Metal Fabrication Specifications and Tolerances

This table provides a clearer picture of precision and comprehensive service capabilities, highlighting a strong commitment to quality and global reach in sheet metal fabrication services.

FeatureDescription
Blank Size12′ x 25′ (3.66 m x 7.62 m); accommodates larger volumes upon request.
Standard Lead Time1-3 business days
Sheet Thickness0.020” – 0.300” typical; accommodates thicker or thinner gauges upon request.
General Tolerances+/- 0.005” for flat parts; +/- 0.020” for multi-planed bent parts; +/- 0.5 degree for bend angles.
Braking (Hydraulic)12’ length, fingers from 3” – 6”
Braking (Magnetic)7 tons of magnetic pull across the entire beam, 1/2″ minimum reverse bend
Punching2″ diameter hole capacity, or larger upon request
CertificationsISO 9001 (Quality Management), ISO 14001 (Environmental Management), AS9100 (Aerospace Standard)
Design and Engineering SupportAvailable assistance in design optimization and engineering
PrototypingCapabilities for producing prototypes available
Production VolumeGood for: From 1 prototype to millions of parts
Geographical CoverageGlobal shipping and delivery services available
Material savings of 15-25%
Join Fortune 100 best companies
Over 10 years per engineer
Cost Reduction 35%
Tolerance 0.005 inches
Global delivery capabilities

Sheet Metal Material Options

 

Aluminum

Aluminum is a lightweight, corrosion-resistant metal ideal for applications requiring a high strength-to-weight ratio and good thermal conductivity. It’s easy to machine and extensively used in aerospace, automotive, and consumer electronics. Common types of aluminum alloys like 6061 and 7075 offer enhanced mechanical properties, such as improved toughness and hardness.

 

  • Price: $$
  • Lead Time: 10 days
  • Wall Thickness: 0.75 mm
  • Tolerances:+/-0.125mm (±0.005″)
  • Max part size: 200 x 80 x 100 cm
 
aluminum

Copper

Copper is highly conductive to both heat and electricity, making it popular in electrical applications, heat exchangers, and automotive parts. It is relatively easy to machine and provides a unique combination of ductility, strength, and thermal conductivity. Its natural resistance to corrosion and aesthetic appeal also make it a choice material for decorative applications.

 

  • Price: $$$
  • Lead Time: =10 days
  • Wall Thickness: 0.75 mm
  • Tolerances: plusmn;0.125mm (±0.005″)
  • Max part size: 200 x 80 x 100 cm
 
copper

Brass

Brass is an alloy of copper and zinc, known for its machinability and corrosion resistance. It’s often used for decorative items, plumbing fixtures, electrical components, and musical instruments. Brass provides a balance between strength and ductility and can be easily machined into complex shapes.

 

  • Price: $$$
  • Lead Time: < 10 days
  • Wall Thickness: 0.75 mm
  • Tolerances: ±0.125mm (±0.005″)
  • Max part size: 200 x 80 x 100 cm
 
Brass

Stainless Steel

Stainless Steel is renowned for its corrosion resistance and strength. It’s widely used in food processing equipment, medical devices, and general metal fabrication. Stainless steel alloys, like 304 and 316, offer a good balance of corrosion resistance, machinability, and cost-effectiveness. It’s a versatile material suitable for a wide range of applications.

 

  • ?Price: $$
  • ?Lead Time: < 10 days
  • ?Wall Thickness: 0.75 mm
  • ?Tolerances: ±0.125mm (±0.005″)
  • ?Max part size:200 x 80 x 100 cm
 
Stainless Steel

Titanium

Titanium is known for its exceptional strength, lightweight, and high corrosion resistance. It’s often used in aerospace, medical implants, and high-performance automotive applications. Titanium is challenging to machine but offers superior mechanical properties and a very high strength-to-weight ratio, making it ideal for advanced engineering applications.

 

  • ?Price: $$$$$
  • ?Lead Time: < 10 days
  • ?Wall Thickness: 0.75 mm
  • ?Tolerances: ±0.125mm (±0.005″)
  • ?Max part size: 200 x 80 x 100 cm
 
Titanium

 

 

Post Processing Services for Sheet Metal Parts

Post-processing services enhance the functionality and appearance of sheet metal parts, meeting specific industry standards and increasing the value of the final product.

Painting
Powder Coating
Plating
Anodizing
Sandblasting
Brushing
Polishing
Heat Treatment
Assembly
Screen Printing